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BWays ERP | Integrated Foundry & Machine Shop ERP Solution
BWays ERP - Integrated Manufacturing Solution

Complete ERP Solution for
Foundry & Machine Shop Operations

End-to-end traceability from raw material to finished machined components. Single integrated platform for casting and precision machining operations.

95%+

On-Time Delivery

<2%

Rejection Rate

75%+

OEE Target

100%

Traceability

Integration Benefits

Why Integrated ERP for
Foundry + Machining?

Manufacturing units running both casting and machining operations face unique challenges that require integrated solutions

Material traceability from heat to final dispatch

Costing control across foundry & machining stages

Yield and rejection monitoring

Machine utilization tracking (OEE)

Scrap & rework management

Job work reconciliation

GST & statutory compliance

BWays ERP provides end-to-end visibility

From raw material to finished machined component

Comprehensive Module Coverage

Complete functionality for both foundry and machine shop operations in a single integrated platform

Foundry Management

Designed specifically for casting operations


Key Features

  • Heat Management & Heat Log Register
  • Charge Mix Planning
  • Melting & Pouring Tracking
  • Mold & Pattern Management
  • Yield Analysis
  • Fettling & Casting Inspection
  • Rejection & Rework Tracking
  • Casting Costing (Material + Energy + Labour)

Benefits

Complete heat-wise traceability
Improved casting yield
Reduced melting loss
Accurate casting cost per piece
Production Flow

Integrated Production Flow

Seamless flow from raw material to finished product with complete traceability

Raw Material

F

Melting

F

Casting

F

Inspection

M

Machining

M

Final QC

Dispatch

Heat-wise traceability

Integrated costing

Real-time WIP tracking

Quality integration

Complete Business Solution

Additional integrated modules for end-to-end operations management

Job Work Management

Features

  • Customer Material Receipt
  • Gate Pass (Casting / Machining / Conversion)
  • Labour Invoice Generation

Key Benefits

  • No mismatch between received & dispatched material
  • Faster billing
  • Complete audit trail

Inventory & MRP

Features

  • Raw Material Stock (Metal, Alloys, Consumables)
  • WIP (Casting + Machining)
  • Finished Goods

Key Benefits

  • Reduced inventory carrying cost
  • Better planning across foundry & machining
  • Real-time stock visibility

Quality Management (Integrated)

Features

  • Incoming Inspection
  • Heat-wise Chemical Analysis
  • Casting Inspection

Key Benefits

  • Full traceability from heat to dispatch
  • Reduced rejection (<2% target)
  • ISO compliance ready

Maintenance Management

Features

  • Equipment Master (Furnace, Molding Line, CNC, VMC)
  • Preventive Maintenance Scheduling
  • Breakdown Work Orders

Key Benefits

  • Reduced downtime
  • Higher equipment availability
  • Improved preventive maintenance completion

Sales & Dispatch Management

Features

  • Enquiry → Quotation → Sales Order → Dispatch
  • E-Invoice (IRN Integration)
  • Delivery Scheduling

Key Benefits

  • >95% On-time delivery
  • Improved customer satisfaction
  • Real-time order tracking

Finance & Compliance

Features

  • General Ledger
  • Accounts Payable & Receivable
  • GST Management (ITC, Returns)

Key Benefits

  • Audit-ready system
  • Accurate profitability per product
  • Full statutory compliance
Business Intelligence

Real-Time Dashboards & Analytics

Comprehensive insights across foundry, machining, and business operations

Foundry Dashboard

  • Heat-wise production
  • Casting yield analysis
  • Metal consumption
  • Rejection tracking

Machine Shop Dashboard

  • OEE by machine
  • WIP status
  • Production vs. plan
  • Downtime analysis

Executive Dashboard

  • Order fulfillment
  • Profitability by order
  • Inventory value
  • Cash flow
Drill-down analytics
Multi-location visibility
Data-driven decision making

Measurable Business Outcomes

Tangible improvements across all operational areas

Casting

Improved yield & reduced metal loss

Machining

Higher OEE & lower downtime

Quality

Full traceability & reduced rejection

Costing

Accurate casting + machining costing

Inventory

Optimized stock levels

Finance

Real-time profitability

Compliance

GST & statutory ready

Area
Business Impact
Casting
Improved yield & reduced metal loss
Machining
Higher OEE & lower downtime
Quality
Full traceability & reduced rejection
Costing
Accurate casting + machining costing
Inventory
Optimized stock levels
Finance
Real-time profitability
Compliance
GST & statutory ready
Perfect Fit For

Ideal For

Designed for businesses managing integrated casting and machining operations

Foundry with In-house Machining

Complete integration for casting and machining operations under one roof

Casting + CNC Machining Units

Specialized solution for precision casting and CNC operations

Auto Component Manufacturers

End-to-end solution for automotive casting and machining suppliers

Precision Casting Manufacturers

Tailored for high-precision casting with finishing operations

Multi-plant Operations

Scalable solution for organizations with multiple manufacturing locations

Proven Methodology

Structured Implementation Approach

8–12 week implementation with minimal business disruption

Week 1-2

Master Data Migration

Complete data setup and migration from legacy systems

Week 3-4

Heat & Routing Configuration

Configure foundry heat parameters and machining routing

Week 5-7

Role-Based User Training

Comprehensive training for all user roles and departments

Week 8-10

Go-Live

System launch with parallel run and data validation

Week 11-12

Post-Go-Live Support

Ongoing support and system optimization

Performance Targets

Measurable Performance Targets

Industry-leading benchmarks achieved through integrated operations

95%

On-Time Delivery

Consistent delivery performance

<2%

Rejection Rate

Industry-leading quality

75%

Machine Utilization

Optimal OEE performance

Improved

Casting Yield

Reduced metal loss

<30 Days

Order-to-Cash

Faster revenue realization

+

One Integrated Platform

For Casting & Machining Excellence

9+

Integrated Modules

100%

Traceability

Real-Time

Visibility

8-12 Week

Implementation

Transform Your Operations

Complete ERP for Integrated Manufacturing

Transform your foundry and machine shop operations with complete traceability, accurate costing, and real-time visibility.

  • Complete heat-wise to final part traceability
  • Unified cost accumulation across casting and machining
  • Real-time visibility across all operations
  • Single platform for all business processes
● Free consultation ● Customized demo ● Expert support