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BWays ERP Foundry Edition | Foundry Management Software
BWays ERP Foundry Edition - Specialized Foundry Management Software
Industry-Specific Solution

Why Foundries Need a
Specialized ERP

Foundry operations involve complex, heat-driven and cost-sensitive processes. Generic ERP systems fail to handle these foundry-specific requirements.

BWays ERP is built exclusively to address foundry challenges.
🔥
Heat-wise production tracking
📦
Charge mix planning
📈
Metal yield monitoring
♻️
Scrap and rejection control
🛡️
Quality traceability
Energy and material cost tracking
🔧
Maintenance of critical equipment (furnace, molding line)
📄
GST and statutory compliance

Core Functional Modules

Comprehensive solutions for every aspect of foundry operations

Heat & Melting Management

Complete control over melting operations
Key Features
  • Heat Log Register
  • Charge Mix Planning
  • Raw Material Consumption Tracking
  • Furnace-wise Heat Monitoring
  • Pouring Details Entry
  • Energy Consumption Tracking
  • Yield Calculation (Input vs Output)
Benefits
Heat-wise traceability
Improved metal recovery
Reduced melting loss
Accurate heat costing

Molding & Casting

Pattern and Mold Tracking
Key Features
  • Casting Production Entry
  • Batch-wise Production Recording
  • Fettling and Finishing Tracking
  • Casting Rejection Recording
  • Rework and Scrap Tracking
Benefits
Better shop-floor control
Real-time production visibility
Improved margin control

Yield & Costing Control

Comprehensive cost analysis per heat and casting
Key Features
  • Heat-wise Yield Analysis
  • Material Cost per Heat
  • Casting Cost per Piece
Benefits
Accurate per-piece casting cost
Identification of high-loss heats
Improved margin control

Quality Management

Complete quality control and traceability
Key Features
  • ISO Audit Support
  • Corrective Action Management
  • Root Cause Analysis
  • NCG Tracking
  • Casting Inspection
  • Mechanical Test Records
  • Spectrometer Integration
  • Chemical Analysis (Heat-wise)
Benefits
Audit readiness
Reduced rejection
Complete traceability

Inventory Management

Real-time stock control and material consumption monitoring.

Key Features
  • Raw Material Stock (Pig Iron, Scrap, Alloys)
  • Consumables and Sand Management
  • Finished Casting Stock
  • Scrap and Returnable Tracking
  • FIFO / Weighted Average Costing
  • Material Requirement Planning (MRP)
Benefits
Accurate heat costing
Reduced melting loss
Improved metal recovery

Sales Management

Order processing, dispatch tracking, and customer management.

Key Features
  • OTIF (On-Time In-Full) Monitoring
  • Export Sales Handling
  • Credit Limit Control
  • E-Invoice (IRN Integration)
  • Delivery Scheduling
  • Sales Order Management
Benefits
Real-time order tracking
Improved customer satisfaction
More than 95% on-time delivery

Maintenance Management

Critical for furnace and molding equipment reliability

Key Features
  • Maintenance Cost Analysis
  • MTBF and MTTR Tracking
  • Spare Parts Management
  • Breakdown Work Orders
  • Preventive Maintenance Scheduling
  • Equipment Master (Furnace, Ladle, Molding Line)
Benefits
Better preventive maintenance compliance
Improved equipment availability
Reduced downtime

Finance Management

Complete financial management.

Key Features
  • General Ledger
  • Accounts Payable and Receivable
  • GST Management (ITC and Returns)
  • TDS Management
  • Fixed Asset Management
  • Budget vs Actual Tracking
Benefits
Full statutory compliance
Accurate profitability tracking
Audit-ready system

Complete Foundry Workflow Integration

End-to-end process automation with complete traceability

Step 1Raw Material
Step 2Charge Mix
Step 3Heat (Melting)
Step 4Pouring
Step 5Casting
Step 6Inspection
Step 7Fettling
✔ Heat number linked to final casting
✔ Complete traceability from raw material to dispatch
✔ Automatic GL posting of all transactions
✔ No manual reconciliation
Real-Time Insights

Real-Time Dashboards

Complete visibility across all foundry operations

Heat-wise Production Dashboard
Yield and Loss Analysis
Rejection Trends
Inventory Status
Maintenance Status
Sales Performance
Financial Position
Dashboard Benefits
Drill-down analytics Multi-location support Management visibility anytime

Measurable Business Impact

Real results across every aspect of your foundry operations

Melting

Improved yield and reduced metal loss

Quality

Lower rejection rate

Costing

Accurate casting cost per piece

Inventory

Optimized stock levels

Maintenance

Reduced breakdown downtime

Finance

Real-time profitability visibility

Industry Coverage

Ideal For

Tailored solutions for diverse foundry operations

Grey Iron Foundry ERP Software

Grey Iron Foundries

SG Iron Foundry Management Software

SG Iron Foundries

Steel Foundry ERP System

Steel Foundries

Auto Component Casting ERP

Auto Component Casting

Heavy Casting Units ERP Software

Heavy Casting Units

Alloy Steel Casting ERP

Alloy Steel Casting

Implementation Approach

8–12 week structured implementation

Proven methodology for smooth transition

1
Week 1-2

Planning & Setup

  • Master data configuration
  • Heat parameter setup
  • User access setup
2
Week 3-4

Quality Configuration

  • Quality parameter setup
  • Inspection templates
  • NCG workflows
3
Week 5-7

Training

  • Role-based user training
  • Process walkthrough
  • Hands-on practice
4
Week 8-10

Go-Live

  • Parallel run
  • Data validation
  • Live support
5
Week 11-12

Support

  • Post-go-live support
  • Performance monitoring
  • User assistance

Performance Targets Achievable

Measurable improvements you can expect

Improved

Casting Yield

Better metal recovery and reduced waste

<2%

Rejection Rate

Industry-leading quality standards

Reduced

Melting Loss

Optimized charge mix and heat control

95%

On-time Delivery

Consistent delivery performance

100%

GST Compliance

Full statutory compliance guaranteed

BWays ERP Foundry Control Dashboard
BWays ERP

Empowering Modern Foundries

Gain Complete Control
Over Your Foundry Operations

Comprehensive control over heat management, yield, costing, quality, and compliance with a specialized ERP designed exclusively for foundry operations.

  • Complete heat-wise traceability
  • Real-time production and quality monitoring
  • Accurate per-piece costing and profitability
  • Full GST and statutory compliance